What is HCS?
According to OSHA, the purpose of the Hazard Communication Standard (HCS) is “to ensure that the hazards of all chemicals
produced or imported are evaluated and details regarding their hazards are transmitted to employers and employees." The
premise behind HCS is that employers and employees have the right to know the hazards and identities of the chemicals they
are exposed to and what precautions they can take to protect themselves.
OSHA is presently aligning HCS with the Globally Harmonized System (GHS), a global hazard communication system developed by
the UN that standardizes the classification of chemicals and the communication of hazards via labels and MSDSs. With GHS
alignment, the classification of chemicals will include the categorization of hazards based upon severity. Other changes
will significantly alter labels and safety data sheets.
Labels will now have six standardized elements: product identifier, manufacturer information, signal word, pictograms,
hazard statements and precautionary statements. Also under GHS, safety data sheets are referred to as SDSs, dropping the
M from MSDSs. More importantly, these SDSs have 16 sections which are arranged in a strict ordering. Because of these and
other changes, employers should expect to update their entire safety data sheet library in the near future. Learn more
about the HCS revision by visiting our GHS Answer Center.
Stay on top of GHS adoption by downloading our GHS / HazCom 2012 Adoption Timeline Checklist. Print it out and hang it in your office keep track of your progress.
HCS violations consistently rank in the top 3 of OSHA’s ten most frequently cited standards list and is the one
standard that ranks high across all industries.
Costs of non-compliance include:
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Fines
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Risk & Liability
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Downtime & Internal Disruption
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Negative Press & Damage to Corporate Image
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Lost Revenues
During an inspection, you will be asked to produce:
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Written HCS Plan
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List/Inventory of Chemicals Used in the Workplace
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Proper Labeling of Chemicals
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MSDS Documents & Employee Access
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Employee Training Specifications
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Who Has Responsibility
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Safety Manager To-Do List
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Best Practices
Nearly everyone involved in the manufacture, transport, distribution, and use of hazardous chemicals has at least some
responsibilities under HCS.
Chemical Manufacturers need to evaluate the chemicals and any components of chemical products
they produce to identify potential hazards, and then must create and distribute appropriate warning labels and material
safety data sheets (MSDSs) along with any chemicals they ship to importers, distributors or end-users.
Importers and Distributors must also supply labels and MSDSs along with any hazardous chemicals
they ship to end-users. If, for whatever reason, they are not able to secure an MSDS from the chemical manufacturer, then
the responsibility is theirs to create and transmit all necessary labels and MSDSs.
End-users and Employers responsibilities consist of five key components:
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Creating and Maintaining a Written Plan
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Chemical Inventory
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Proper Use of Labels & Warnings
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Material Safety Data Sheets
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Training
For an expanded discussion of the five key components of employer responsibilities, read the Safety Manager To-Do List
under the next tab.
Written Plan You must have a written plan for your HCS program. This plan should be reflective
of your workplace and the hazards that your employees face in their day-to-day working environment. It must describe how your
facility meets the requirements for labeling, MSDS management and training. Keep in mind, the written plan is the first thing an
OSHA inspector will ask for, so you’re going to have to write it down.
Chemical Inventory The written plan needs to include a current list of all hazardous chemicals.
A properly maintained MSDS library can be used to quickly create a chemical inventory. A good electronic solution, on the other hand,
can not only quickly print out a list of chemicals in the workplace, it also tracks where those chemicals are located and it what
quantities.
Labels & Warnings All of the chemicals listed in your inventory must be labeled properly
and appropriate hazard warnings must be posted in your work areas. Make sure that products shipped into your facility have labels
that are legible and prominently displayed. Also, if you re-bottle or re-drum hazardous chemicals at your facility, it is critical
that you have a good secondary label program to ensure the chemicals are properly identified. Note: Label
requirements under GHS are substantially different than what the HCS traditionally required. GHS labels use six standardized
elements: product identifier, manufacturer information, signal words, pictograms, hazard statements, precautionary statements.
Material Safety Data Sheets (MSDSs) Think of MSDSs as industrial-strength safety labels
telling you everything from the hazards associated with a chemical, how to handle and store the chemical, to the proper personal
protective equipment to use when handling the chemical. You must have MSDSs for all the chemicals in your inventory. You must make
the MSDSs readily accessible to your employees. And your employees must be trained on where to find and how to read MSDSs so they
fully understand the risks associated with the chemicals and the protection they need to use when handling chemicals in the
workplace. Note: Under GHS, MSDSs are referred to as safety data sheets (SDSs) and have a 16 part format in
fixed order. HCS alignment with GHS necessitates the revision of all SDSs. Employers should expect to update their entire safety
data sheet library over the next few years.
Training The HCS requires that you train your employees on where to find your written plan
and MSDSs. And, more importantly on how to read the MSDSs, labels on containers and warning signs. Make sure employees are trained
before assigning them to work with hazardous chemicals. Note: HCS alignment with GHS requires additional
training for all employees covered under HCS.
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Have an HCS Plan
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Review and Updated it as Needed
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Designate an HCS Coordinator
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Prepare for OSHA Inspections (via Mock Inspections)
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Keep an Eye on GHS
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Identify All Hazardous Chemicals
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Properly Label Containers, Tanks, Pipes, etc.
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Know Reporting and Regulatory Obligations, e.g., Tier II, DHS, California Prop 65
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Monitor Chemical Quantities
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Substitute Safer Chemicals when Possible
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Maintain MSDS for all Chemicals
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Make MSDSs Available to Employees
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Must Have MSDSs in English
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Archive MSDSs for 30 Years from Discontinuation of Use as Part of Medical and Exposure Records Standard (1910.1020)
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Train Employees on:
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What Chemicals are in Workplace
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Proper Use and Storage of Chemicals
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How to Find and Read MSDSs
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Use of PPEs